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The mkiv Supra Owners Club

Weird headlight problem


Jake

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I've just fitted some UK glass headlights and HIDs in the dipped and main beams. Now when I turn the headlights on both the dipped and mains come on at the same time, regardless of which position the stalk is in.

 

I've triple checked the wiring and it all looks fine.

 

Any ideas?

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Recheck the wiring Jake. IIRC the dipped and main beams simultaneously light up when you use the flash function when the lights are off. Perhaps you've wired the supply into the wrong ballast and then into the right bulb and mixed them up IYSWIM. That's all I can think of.

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I had a weird issue with my HID lights and when I called the chap to ask him, he told me to plug the connector into the standard loom the WRONG way around (the clip no longer engaged in this position). I thought he was daft/mad/etc but he assured me that it would be fine and offered to send me another ballast if it didn't sort the issue or damaged the ballast. Can you believe it worked.....!

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Had to give up last night because the battery went flat. Put it on charge over night.

 

I've moved the existing HIDs to the mainbeam cos the bulbs don't fit the UK spec's dipped. The new HIDs are fitted to the dipped beam.

 

Here's what I've found:

If the lights are tried with both pairs of HIDs fitted the mains and dipped both come on together.

If the HID dipped are fitted with normal halogen mains everything works fine.

HID dips, HID passenger side mainbeam, halogen driver side mainbeam - works fine.

HID dips, HID driver side mainbeam, halogen passenger side mainbeam - Dips and Mains come on together.

 

It seems that having HID in the driver side mainbeam is what's causing the problem.

This is doing my head in.

 

Looks like I'm gonna end up with no mainbeam HIDs after all :(

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Ah progress!

I noticed that if the passenger side HID ballast touches the bodywork it causes a spark :eek:

That can't be good, especially as the driver side ballast is bolted the chassis.

 

So I unbolted the driver side ballast (the one that seemed to be causing the problem) and now the HIDs work correctly.

I tried reversing to polarity of the driver side HID but it blew the driver side fuse in the fusebox. Thinking about it I probably should have reversed the polarity both the mainbeam HIDs. I'll try that in a minute.

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The sparks would worry me!
You and me both mate.

 

Well I tried reversing the polarity to both the mainbeam HID (and disconnecting the dips) but when I turned the lights on the fuses blew.

 

God knows. I suppose I'll just have to make sure the mainbeam ballasts are insulated, or not use them at all.

It's all very strange.

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Have you tried swapping the ballasts around so that the driver ballast is on the passenger side and vice versa?
that's not the problem now mate. Now that I've un-earthed the driver side one they are both behaving the same - the problem is trying to understand why the ballast casings are live and what I can do about it.
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Another discovery:

The (mainbeam) balast casings are both 12v live only when the dipped beam is turned on. When mainbeam is on the ballsts are not live and both mains and dipped bulbs illuminate (that's normal isn't it? For dips to be on with the mains I mean)

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