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UK Glass headlight Connectors


Guest Atomaton

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Guest Atomaton

There seems to be a difference in the bulb holder's between UK and J spec. and they've got slightly different connectors that plug into the wiring loom. Anyone got round this problem?

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If you have put UK lights in a J-spec car you should be able to get around the problem by simply buying UK spec bulbs. The connectors are integral to the bulbs for main and dipped beam. The way the bulbs themselves are "keyed" into the light differs from UK to J-spec. I found that the actual electrical connectors were the same on the bulbs,

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Originally posted by Atomaton

There seems to be a difference in the bulb holder's between UK and J spec. and they've got slightly different connectors that plug into the wiring loom. Anyone got round this problem?

I recently had the same problem when fitting UK Spec glass lights into a RZ. I had to cut the small ridge out of the plastic on the inside of the of the bulb's electrical connector. I used a Dremmel, only took a few seconds once I realised what the problem was.
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I bought the two different types of main beam and sidelight bulbs from Halfrauds and almost ended up trimming off the centre tag from the connector until I realised that I was trying to fit the blubs the wrong way around. In short I could not get the J-spec bulbs to fit the UK lights (at all), but the UK bulbs went in fine (obviously) and once I had them the right way around, they connected to the J-spec harness with no mods required.

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Guest Atomaton

Thanks for that info. Will try the dremmel method first, i did notice the step in the bulb holder on the J type. Why o why not make them all the same, its the same car, made at the same time...you know what i mean.

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Originally posted by Atomaton

Thanks for that info. Will try the dremmel method first, i did notice the step in the bulb holder on the J type. Why o why not make them all the same, its the same car, made at the same time...you know what i mean.

 

Well on my car they were the same. That was kinda my point.

Call me an old fuddy-duddy but I'd see if I could buy bulbs to fit off the shelf before I dremmeled my connectors, but that's just me.

 

What bulbs do you have and where dd you get them from?

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Guest Atomaton

Ah, dremmeled the light keys to fit in the UK headlamp, they now fit, but i've now noticed the rubber o-ring seal is actually smaller on the J-spec (so the J light plugs arn't making a seal in the Headlamp). Plan B, go and buy some UK spec bulbs! Should have listened to you Darren. You say the connector will fit the J type plug on the wiring loom?

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Originally posted by Darren Blake

Well on my car they were the same. That was kinda my point.

Call me an old fuddy-duddy but I'd see if I could buy bulbs to fit off the shelf before I dremmeled my connectors, but that's just me.

You're an old fuddy duddy.

 

BTW, I was talking about using a Dremmel on the bulb connector not the wiring loom connector.

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Originally posted by Atomaton

Ah, dremmeled the light keys to fit in the UK headlamp, they now fit, but i've now noticed the rubber o-ring seal is actually smaller on the J-spec (so the J light plugs arn't making a seal in the Headlamp). Plan B, go and buy some UK spec bulbs! Should have listened to you Darren. You say the connector will fit the J type plug on the wiring loom?

 

Well all I can say is that I went to Halfrauds and bought the bulbs specified in their booklet (there are two different types with two different connectors - you need a pair of each). Once I got the right bulb in the right hole they dropped straight in and connected up fine.

 

There was a thread a few weeks back with the reference numbers in. A search might dig it up, but the numbers in the Halfrauds booklet are correct.

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Guest Atomaton

After visiting 3 different halfords managed to get unopened bulb packets. Just about every packet had been opened! 8.99 a pop so that was £36 quid for 4 bulbs, wonder how much toyo sell these for. They do have different o-ring sizes, a slightly different key type but the same connector for the wiring loom thank feck!

dscf0001.jpg

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Guest Atomaton

the one on the left(brown) is the original J one, the right hand on is the proper fitment for the UK headlight.

You can trim the ket to fit the headlight but the o-ring size is smaller so doesnt make a seal when its in the headlight. You can see the yellow rubber bit on the UK light is bigger.

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We had this trouble, you have to trim one or two of the plastic flaps, but then teh metal part of the body, is then too big to fit into the hole, we machined it down, fits like original now.... ;)

 

EDITED: Just looked at the photo again, and the UK one doesnt seem to have a metal body to it, it is a plastic o-ring type thing, although we had bought thos fancy blue ones so might be made slightly different......

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I had the same problem when I got my car.

 

When I bought the car from Scotland, I noticed the headlamp wasnt working. They said they would replace it which they did, and obviously the guy putting it in realised it didnt fit so he just left it in *kind of* the right place, so I had to sort it out myself.

To fix it I did the following -

 

1) Get a piece of dowelling (3/4/ inch I think) just smaller than the bulb hole

 

2) Wrap some emery cloth round the dowel.

 

3) Stick the other end of the dowel in the drill

 

4) Use the drill to spin the dowel in the lulb mount widening the diameter until the bulb fits with the rubber o-ring on it. You may get loads of metal dust inside the bulbs.... now would be a good time to cinsider sticking them in the oven and refurbishing them with some plastic polish!

 

5) Repeat for the other side

 

Then when you have done this whenever you change the bulbs there is no hassle (Hopefully I wont have to do this as I have HID now and wont go back!)

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