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The mkiv Supra Owners Club

Having trouble starting


Ibrar Jabbar

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I'm having some problems trying to start my Supra after my rebuild (I am using the Emanage Ultimate for my controller).

 

Originally I was having problems with no fuel getting past the injectors, that was solved by swapping out the resistor pack & EMU, the car then started OK.

A few days later I changed the jumper setting for the RPM signal on the EMU and the car wouldn't start I reset to original setting but still no good!!

I checked over a few things and found I had NO spark.

I checked and swapped out the following from a running car, Igniter, plugs, Coilpacks, Stock ECU, Crank sensor and also checked timing and timing gear. The car still failed to start, I then bypassed the igniter wires on EMU and the car started after several attempts, I then tryed the following day and it wouldn't start again due to no spark.

Today I removed the EMU and RLTC wiring harness and reverted back to original ECU and tryed to start the car but it wouldn't :(

 

I am now runing out of ideas as to what it could be I have code 47 & 78, 78 because I occasionally pull the fuel pump connector.

 

I would appreciate any help if anybody has experienced or come across this problem before, thanks

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I was thinking about this today Ibrar :D

 

RLTC. Was this in the car when it last started?? Can you take it out?? Possible this is causing problems.

 

You've checked Cam and crank sensors??

 

I know it's silly but have you double and triple checked ALL fuses??

 

So your getting NO pulse from the coil packs at all??

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In order:-

 

1. Is ECU light on with Ign II? -

2. Is spark getting to Plug tip? -

3. Is +v Getting to Injector tail? -

4. Is Fuel system Pressurised? - >

5. IS Crank sensor / Cam Sensor giving voltage?

 

1. I persume your talking about the EMU ECU? yes it lit up with IGN II.

2. No spark at plug tip, tested many times.

3. Yes, I have no problem with the fuel side of things.

4. Yes, as above.

5. Swapped Crank sensor with spare ~1300 Ohms, Cam sensors ~ 950 to 1000 Ohms

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As you have replaced the Crank Sensor with another one I doubt this is the problem, however you should just check to make sure it's working properly.

Apart from the resistance check that you have already done you should make sure that you have got at least 0.5 v ac output on cranking.

 

Disconnect the crank sensor multiplug and measure across the two terminals with a voltmeter set on ac volts, crank the engine and you should see a rising ac voltage reaching at least 0.5 v preferably higher.

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As you have replaced the Crank Sensor with another one I doubt this is the problem, however you should just check to make sure it's working properly.

Apart from the resistance check that you have already done you should make sure that you have got at least 0.5 v ac output on cranking.

 

Disconnect the crank sensor multiplug and measure across the two terminals with a voltmeter set on ac volts, crank the engine and you should see a rising ac voltage reaching at least 0.5 v preferably higher.

 

OK, thanks Fred will check that.

Has anybody else got other suggestions?

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as said before crank over engine, if your rpm needle is jumping while cranking then your crank sensor and feed are fine:)

 

1 check feed at ecu pin 1 for ignition feed

2 check main efi relays for feed

3 as you have had your engine out make sure that the connecter plugs are pushed all the way home and locked ( orange plug+ grey ) from the main engine loom. if not locked in place it will cause a intermitent fault.

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Where are you checking the crank and cam angle sensors, at the ECU?

are the coil packs testing at the right resistance? and are they actually getting a voltage and a switching signal?

 

Checked sensors at the plugs and not the ECU, the coils are OK and getting 12V but no signal when cranking.

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as said before crank over engine, if your rpm needle is jumping while cranking then your crank sensor and feed are fine:)

 

1 check feed at ecu pin 1 for ignition feed

2 check main efi relays for feed

3 as you have had your engine out make sure that the connecter plugs are pushed all the way home and locked ( orange plug+ grey ) from the main engine loom. if not locked in place it will cause a intermitent fault.

 

abs,

 

Yes done this test and RPM needle jumps when cranking.

 

1. Checked, I have 12V's

2. checked relays & feed OK

3. All checked about 10 times

 

I am at the stage of smashing my car with a sledge hammer:rolleyes:

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Right if your fuelling and sensor circuits are all working fine then try the following.

 

1 black/orange wire to coil packs 12volts ign on and cranking

2 ecu feed to igniter pin 58 (red/yellow wire) 12 volts ign and cranking

3 check ecu grounds on pins 4,69 (pin 79,80 ?)

4 check negative igniter output when cranking pins 52,53,54,55,56 and 57 at ecu

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Right if your fuelling and sensor circuits are all working fine then try the following.

 

1 black/orange wire to coil packs 12volts ign on and cranking

2 ecu feed to igniter pin 58 (red/yellow wire) 12 volts ign and cranking

3 check ecu grounds on pins 4,69 (pin 79,80 ?)

4 check negative igniter output when cranking pins 52,53,54,55,56 and 57 at ecu

 

I have checked everything above

 

1. OK

2. IGN feedback Pin 58 is 5v, I have checked on 2 other Supras today and they both have 5V.

3. OK

4. Not sure on correct way of testing apart from using a scope!

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i'll check my readings to compare. the igniter outputs i alway check using a scope but i,m sure if you have a digital probe tester (led type) it will flash rapidly if there is a signal there. also you could try and plug a timing gun to the green igniter wire, the gun should flash while cranking if there is a signal ouput to the coils.

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