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TT Aero Progress Thread


tayr

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Mine has also started to do that on the NA (albeit not to that extent). I believe it's caused by the dash warping. I've just checked and that vent looks to be discontinued (55981-14010) so I would be extremely careful if removing it or opt to leave it as is, just in case.

I've never looked into how you'd remove it but the part diag. (below) appears to show some clips that it probably slots into and then it is pressure fit into the hole in the dash/the HVAC duct. Hopefully someone can chime in and confirm/deny this and possibly offer a fix! 

 

262407536_Screenshot2021-07-23at6_33_49pm.thumb.png.656d68b8d58c80be97d64b6e9521f6a0.png

 

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On 7/20/2021 at 9:26 PM, evinX said:

Brass wire wheel attachments for drills take the rust away very easily leaving you with 90% clean metal id say. Any tiny pits left over use a rust converter lile bilthamber. Thats usually where people stop. It does convert the rust but left to the elements rust will appear again. So coat it with a 2k epoxy. And then you can use waxoyl over it. Waxoyl over bare metal is pretty much a waste of time. It helps repel the elements but its not 100% protective

hello mate, just coming round to buy the bits i need for this. So would you just leave the underside with an epoxy primer and not paint over it? if you do paint, do you need to use a specific paint?

 

I was going to waxoyl but my paint guy says the oven will turn it all to goo when he comes to do the paint..

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2 hours ago, tayr said:

hello mate, just coming round to buy the bits i need for this. So would you just leave the underside with an epoxy primer and not paint over it? if you do paint, do you need to use a specific paint?

 

I was going to waxoyl but my paint guy says the oven will turn it all to goo when he comes to do the paint..

I would do all the waxoyl after its done in the booth like the painter said. Once the 2k epoxy is on the bare metal your fine

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Forgot where I’m up to but here is some progress as of Sunday.

ive removed a lot of the misc clips etc. Got my delivery of Ridox skirts and oem Spats delivered from Knight racer. Not the best fit but I’m sure the body shop will be able to sort them no problem. My concern is that they’re a bit thin, so will need bulking out.  
 

2E442EE7-2F6A-49BF-BFDA-3C3FE6B06D57.thumb.jpeg.ee086cf6cfdfe66acd40dc681d705192.jpeg

removed the washer rear washer jet and other connections to the rear hatch. (slicing my finger yet again)
 

42CF581C-5972-4F5E-A340-C68000ADFF01.thumb.jpeg.a2dfa346655c34fe7cf5d17cba49d8a3.jpeg

 

The car is booked into the body shop for all the metalwork first on w/c 16th. I had some spare time so thought I’d tackle some of the underside. It’s not too bad but want to make sure anything and everything is dealt with. I ended up using Dinitrol RC900 which is a rust converter and epoxy primer in one. It penetrates 7-10 times deeper than other brands supposedly. I have bought some attachments so I can use these in the cavities too. I brass/wire brushed surface rust and took it back to bare metal in some places just to check the condition. Obviously when the car is back from bodyshop I’ll use a cavity wax in the box sections and probably look to underseal the car. As you can see it’s not too bad but would rather be safe than sorry. 
 

E8F0D34D-D4A9-4CA3-9D3E-3DAF866CACCC.thumb.jpeg.5f76244e548f0f74729728904542117c.jpegE62C02E1-BFC6-457E-A2CF-BE45BA04918F.thumb.jpeg.d0737626cdcc0d0e5384e210364be5d8.jpegCC5EEE7D-82E1-406F-B32C-772671F9FE04.thumb.jpeg.fd940d3ae7775436dc3871ab0eec1ff8.jpegF8A44F78-A82E-4EA4-8D70-ADCD9BEE3759.thumb.jpeg.a9f30cd6baf89093b50eda2c00aed324.jpeg4EAFC90B-5BB5-4C4C-A5D0-8937A2395FBF.thumb.jpeg.42fc9fd7cc518bf57fe377af8a38ff13.jpegC0ABC22B-8FAE-42D0-AAC3-76DFEE3B2214.thumb.jpeg.5222d5586b2de16d055e4030f59b2374.jpeg
CE956745-5671-4D56-B4E8-66874CEBE840.thumb.jpeg.64a17ca515d60e81c2725774c12864af.jpeg

Obviously after using a rust converter it can look worse than it is. I'll try get some better pictures once it has dried. 

850A2B0C-3E68-4B08-AFEA-FAFD48B8FCF1.thumb.jpeg.0b4c2faf80e372a66ade174bbf4bbd28.jpeg
06233F79-CCBF-4AD0-BED1-BD669D11D817.thumb.jpeg.0df2d18a33e88439561d6e27a818a9e2.jpeg

I think @m12aak was wondering what I used to dissolve some Of the seals. This works well. 

8B11BF21-C7BD-4033-A88B-65139507B22D.thumb.jpeg.b497ae2b0a63a1a939d09b251f5fbc8b.jpeg
 

Today I received one of my big orders from
Amayama, such a great company to deal with. Good prices and very easy. 
 

F1FAC568-40DD-4422-B10E-B405DCD3AF8C.thumb.jpeg.8f3a2fd8e4fcdfbcfc8f4be72eb469cc.jpeg

I have also sent off my exhaust shields, fuel tank cover, crash bar, exhaust hanger and rear tow hook for blasting and painting. 
 

BFBCC415-3C67-464D-BDC3-3F972723DA5D.thumb.jpeg.f878cd3b97e2c5cdf4f5af7c6db3b7f3.jpegD0717A16-0F30-45AA-BF40-3D3D13C7E889.thumb.jpeg.4a3f2f86591566a0cc694862905731b9.jpeg

 

next update will be after the car is back from Having the metalwork done

552A610C-2B74-42A3-91F9-597C2E8805A2.jpeg

42C00F17-8C8F-49D6-AD84-FDAF1B5D3EF8.jpeg

A13D86AA-47FA-46E0-A596-EECD3DCEF8F0.jpeg

E0F50181-C65A-44FB-BCFD-71D321779BA4.jpeg

 

 

Edited by tayr (see edit history)
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Nice work mate. Where is the car in these photos? Jealous if it’s your garage as you have a proper lift! Lol.

What’s with the American flag? Shouldn’t the stars be top left…… I have some American license plates and a flag to put up myself when the time comes. 🙂 

Look forward to seeing further updates once the metalwork is done. 👍

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16 minutes ago, Peter P said:

Nice work mate. Where is the car in these photos? Jealous if it’s your garage as you have a proper lift! Lol.

What’s with the American flag? Shouldn’t the stars be top left…… I have some American license plates and a flag to put up myself when the time comes. 🙂 

Look forward to seeing further updates once the metalwork is done. 👍

My old man and I import american cars every so often as a hobby so its a small unit that we have. It's really handy having the lift. A two post would be ideal but the ground isn't thick enough for the supports. The flag is hanging portrait thats why it looks wrong 🤣. Do love a bit of USA Memorabilia, they are very over the top over there. 

Thanks mate! Still deciding whether to weld up the rear wiper hole or just use the wiper delete thing. 

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1 hour ago, tayr said:

Forgot where I’m up to but here is some progress as of Sunday.

ive removed a lot of the misc clips etc. Got my delivery of Ridox skirts and oem Spats delivered from Knight racer. Not the best fit but I’m sure the body shop will be able to sort them no problem. My concern is that they’re a bit thin, so will need bulking out.  
 

2E442EE7-2F6A-49BF-BFDA-3C3FE6B06D57.thumb.jpeg.ee086cf6cfdfe66acd40dc681d705192.jpeg

removed the washer rear washer jet and other connections to the rear hatch. (slicing my finger yet again)
 

42CF581C-5972-4F5E-A340-C68000ADFF01.thumb.jpeg.a2dfa346655c34fe7cf5d17cba49d8a3.jpeg

 

The car is booked into the body shop for all the metalwork first on w/c 16th. I had some spare time so thought I’d tackle some of the underside. It’s not too bad but want to make sure anything and everything is dealt with. I ended up using Dinitrol RC900 which is a rust converter and epoxy primer in one. It penetrates 7-10 times deeper than other brands supposedly. I have bought some attachments so I can use these in the cavities too. I brass/wire brushed surface rust and took it back to bare metal in some places just to check the condition. Obviously when the car is back from bodyshop I’ll use a cavity wax in the box sections and probably look to underseal the car. As you can see it’s not too bad but would rather be safe than sorry. 
 

E8F0D34D-D4A9-4CA3-9D3E-3DAF866CACCC.thumb.jpeg.5f76244e548f0f74729728904542117c.jpegE62C02E1-BFC6-457E-A2CF-BE45BA04918F.thumb.jpeg.d0737626cdcc0d0e5384e210364be5d8.jpegCC5EEE7D-82E1-406F-B32C-772671F9FE04.thumb.jpeg.fd940d3ae7775436dc3871ab0eec1ff8.jpegF8A44F78-A82E-4EA4-8D70-ADCD9BEE3759.thumb.jpeg.a9f30cd6baf89093b50eda2c00aed324.jpeg4EAFC90B-5BB5-4C4C-A5D0-8937A2395FBF.thumb.jpeg.42fc9fd7cc518bf57fe377af8a38ff13.jpegC0ABC22B-8FAE-42D0-AAC3-76DFEE3B2214.thumb.jpeg.5222d5586b2de16d055e4030f59b2374.jpeg
CE956745-5671-4D56-B4E8-66874CEBE840.thumb.jpeg.64a17ca515d60e81c2725774c12864af.jpeg

Obviously after using a rust converter it can look worse than it is. I'll try get some better pictures once it has dried. 

850A2B0C-3E68-4B08-AFEA-FAFD48B8FCF1.thumb.jpeg.0b4c2faf80e372a66ade174bbf4bbd28.jpeg
06233F79-CCBF-4AD0-BED1-BD669D11D817.thumb.jpeg.0df2d18a33e88439561d6e27a818a9e2.jpeg

I think @m12aak was wondering what I used to dissolve some Of the seals. This works well. 

8B11BF21-C7BD-4033-A88B-65139507B22D.thumb.jpeg.b497ae2b0a63a1a939d09b251f5fbc8b.jpeg
 

Today I received one of my big orders from
Amayama, such a great company to deal with. Good prices and very easy. 
 

F1FAC568-40DD-4422-B10E-B405DCD3AF8C.thumb.jpeg.8f3a2fd8e4fcdfbcfc8f4be72eb469cc.jpeg

I have also sent off my exhaust shields, fuel tank cover, crash bar, exhaust hanger and rear tow hook for blasting and painting. 
 

BFBCC415-3C67-464D-BDC3-3F972723DA5D.thumb.jpeg.f878cd3b97e2c5cdf4f5af7c6db3b7f3.jpegD0717A16-0F30-45AA-BF40-3D3D13C7E889.thumb.jpeg.4a3f2f86591566a0cc694862905731b9.jpeg

 

next update will be after the car is back from Having the metalwork done

552A610C-2B74-42A3-91F9-597C2E8805A2.jpeg

42C00F17-8C8F-49D6-AD84-FDAF1B5D3EF8.jpeg

A13D86AA-47FA-46E0-A596-EECD3DCEF8F0.jpeg

E0F50181-C65A-44FB-BCFD-71D321779BA4.jpeg

 

 

Cheers mate, I'll get some to keep on hand for when I next need it

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Yes mate, although I was also told Japanese and American together was an odd mix! Still planning to do it for my garage as I love the States and all my friends over the pond, but I also love my Japanese cars so it makes sense to me! 🙂 

Looks good buddy. I approve and will be following your lead! 

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  • 3 weeks later...

Little update - car now back from metalwork being done. I had all the little bodykit holes filled and sorted, the bootlid rust sorted and one of the rear inlets sorted.

Also picked up a second TS bumper because why not.. I seem have to have collected alot of bodykit parts now.. oops.

mm10.thumb.jpg.4523a3e7d3bce64cce77ff5250af070b.jpg

mm8.thumb.jpg.86b72841005e573949097eb3996f6e1a.jpg

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mm2.thumb.jpg.a3f11dbac954d301d5daba347d2a3294.jpg

mm1.thumb.jpg.4cf7ca2e5377a353704599834223fcb5.jpg

m5.jpg.628b9b4fee14ced57c09649aa340fe3a.jpg

m4.jpg.09e98eeb8b56b6b765601945f6a17f04.jpg

m3.jpg.a999392bbbb6efd3e92b488506f5914d.jpg

m2.jpg.0a6fa177ea35aadf49187b5fe3fe9045.jpg

m1.jpg.f25244324ab2a86f52ab98630aeeb472.jpg

 

mm9.thumb.jpg.9acd349bc0ac04d57feb7db7addfe909.jpg

Also purchased  TRD Spoiler which arrived yesterday so that will be sprayed at same time.

 

This weekend i'll be spraying a rust converter inside the sills/box sections just as extra protection. (The insides are pretty clean - i used a camera and their is only the odd speckle). Then I'll pop the wings, bonnet and rear bumper loosely on, maybe try and fit the front bumper loosely too. Then it'll be down to the bodyshop on 06/09.

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2 hours ago, tayr said:

Cheers mate, I won’t. Will wait till it comes back as I think the heat from curing the paint can make it go like sh*t

Never heard that before.

For your budget paint job you think they'll even spray it in a booth LOL

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3 minutes ago, Noz said:

Never heard that before.

For your budget paint job you think they'll even spray it in a booth LOL

Budget paint job.. cheeky sod 😆

Their paint booth is top notch and super clean, so looking forward to having it down there. They've done some other paintwork for us in the past and it's been spot on

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  • 2 weeks later...

Small update..

painted my fuel tank cover while I’m waiting for my exhaust shields to be blasted and hi temp painted. My rear crash bar, rear tow my hook and exhaust hanger brackets have now been blasted and painted too. 
CA6F1F45-80D7-4811-A29B-E5E1D24B563C.thumb.jpeg.2630c30a6c6bc6349a2fbf90a29979f2.jpeg

 

during last week I prepped and raptor coated the sills to protect them from any future corrosion. Eventually I’ll do the full tunnel and behind the wings but it’s no cheap stuff!

 

58653CF6-B751-4CAA-97D1-CF868A2FC3AB.thumb.jpeg.9c6a82d826ce5c77b766cd2537051af0.jpeg9D074B87-0824-43E2-8ABC-EEC4A9048121.thumb.jpeg.c97371037766c84f21971d95c328fcf2.jpegAD5B2483-6BC2-4663-807F-43703FA2E4F3.thumb.jpeg.2b746cb3f230e4f996f7a0a9759291db.jpegF807A264-26C2-4C9A-91E3-0737EB804D72.thumb.jpeg.7c24f082d688dab1c3e1e123cdaf8f36.jpeg


received my TRD wing from whifbitz, unfortunately one side had been drilled incorrectly so have sent that back to him, Hopefully get the replacement shortly. 
 

ADD8D9F6-2B56-44D0-9D07-9CC26E4B2664.thumb.jpeg.3693adba1e18972d41b115672cf2c821.jpeg

mocked up the bonnet and checked a couple of my Bumpers to see which fit better..

AEA3A7B4-01BF-4566-8077-F6046A54428C.thumb.jpeg.e61cba9512c6e7f4cdd059d87a7d604c.jpegA8653440-0B35-4AA2-8AF8-484D6A6C6721.thumb.jpeg.bd2f8abf55202d3a3f0cbf2d0ff6c192.jpeg

 

rear hatch now removed and today it’s been taken down for its bare Metal respray. I expect it back in a few weeks, then I’ll give it a full fluid change, fix some leaks and fit an FMIC as the stock ones looking a bit worse for wear. 
 

FA0EE4E5-33FE-4849-8AFF-BBEEE284BA42.thumb.jpeg.917a1bf68020fd6efed736eec1b03647.jpeg


 

A76E825B-1239-4BCC-BBCA-E5E996B53E37.jpeg

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Heard from the bodyshop yesterday. They are just preparing the car for full bare metal. They need to do the bits around the windows and other misc bits but they are cracking on nicely.. They said there was no filler found anywhere which was good.

The front wing has now been knocked out and as it was a little rippley from the knocking - primed and filled. 

TT2.thumb.jpg.c6f275606c7ad95849c01b0291f63f6c.jpgTT3.thumb.jpg.fd0e2822bf102b17d6c6cef3a3a21424.jpgTT4.thumb.jpg.d7f9b181ddbd7fc05feafb3e4fb43ce5.jpgTT1.thumb.jpg.89c01793b389f2d6fc5a44d825321313.jpg

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Little update..

heat shields received back today. Miles Better, the larger one does have some small holes now where the corrosion had gone through but for £20/each plus vat to be blasted and hi temp painted I can’t complain.

305C4937-4D16-45ED-9247-2BB08F0550D0.thumb.jpeg.524d1b7af6efabce2ca7c8da9aafcb75.jpeg 

The body shop has now mocked up the Ridox skirts and oem spats so they fit nicely. They put the doors back on to check for rubbing which they have now sanded some of the top of the skirt to stop it catching.

The doors will now come back off and it should be finished by next Friday

39BF4040-12BA-41AF-B977-261D4D0A235D.thumb.jpeg.f40c66e89f8647df369cd18ea913dad6.jpeg

 

Then the car was 2k primed

9999999999999999999.jpg.b3c5bbaa44102120a0d4674c838d871a.jpg999999999999999999999.jpg.786f5a7e0b0f96e1b4af2bfbc6ea7f38.jpg9999999999999999999999.jpg.35be1bea3bfef40fb3826fab06e010d8.jpg999999999999999999999999.jpg.5d802c1bc670775d362691dc1153598a.jpg

Edited by tayr (see edit history)
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2 hours ago, Peter P said:

Nice update. 👍

Coming along nicely mate, hopefully not much longer to wait. 🤞 🙂 

Thank you! At the moment i'm not in a real hurry. I don't see it being back on the road until april next year as i don't like to drive my cars from Oct-Apr anyway but it gives me time to get some of the misc leaks sorted and upgrade some bits slowly without the bank account taking too much of a hit

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2 minutes ago, tayr said:

Thank you! At the moment i'm not in a real hurry. I don't see it being back on the road until april next year as i don't like to drive my cars from Oct-Apr anyway but it gives me time to get some of the misc leaks sorted and upgrade some bits slowly without the bank account taking too much of a hit

I hear you mate. Hoping to do a couple of shows before the season finishes, then it’s more work in the Winter for sure. One thing I have learnt is you need lots of patience when you have a project build! Things often go wrong and trying to work to fixed deadlines is a nightmare! Sounds like you’ve got a good plan. 👍

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  • 2 weeks later...

So that’s the shell, skirts and spats bonded and painted. Having a couple issues with the bumper fitment at the moment so trying to figure out best way to rectify it. Where it meets the wing it’s sitting away from the body. I think it’s meant to hook over the wing but not sure. Need to play around. By end of week hopefully everything painted, doors, bonnet and bumper back on, then back to me to start putting it all back together.

88888.jpg.1290794f40fd37e6aaccec772d190120.jpg888888.jpg.82965b943e869a9f57fcda257c902c9e.jpg89.jpg.61256df035aada580044d50a63b515d6.jpg888.jpg.2da93edd1a272e89dd47a02d1898ec49.jpg8888.jpg.ebf934497f65d9f910d8c6ed68ecfa30.jpg88.jpg.3266275e099984df39d9b6fbecea9c3a.jpg8888888.jpg.47be049708fe13ec1641c6bfbc0dff72.jpg

These are pre flat and polish
 

23C8803B-A051-4559-A260-0A3EE79FBC57.jpeg.b29d831a1eeeaff97cdbdbb5772e10f3.jpegFF7E25C2-9D24-4022-9FAE-9A15D38690C2.thumb.jpeg.dc59f5d45bfb5fc856d8147b41c99e47.jpeg

Edited by tayr (see edit history)
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  • 2 weeks later...

So picked the car up on Friday and started putting some bits back together. I've booked the glass to go back in on the 18th of this month

9.thumb.jpg.5d711fa6d6a68fed6cd99b58ead2835f.jpg

999.thumb.jpg.7aead4aa3c9a7550ecfef57698594ca0.jpg

Firstly, i put the freshly painted crash bar back in, threaded the light wiring back through and got the rear hatch and struts back in place.

9999.thumb.jpg.e11acd837bde77ae892d516be50c84f8.jpg

99999.thumb.jpg.a3d5f1926baca5834f485efdd7cb1035.jpg

After this i got the TRD Spoiler mounted and put the rear toyota badge on along with the de-wiper bung

999999.thumb.jpg.66b8d1203d0b2f11302525481c8c8575.jpg9999999.thumb.jpg.d6ae257b57dde3943647577355f9d306.jpg99999999.thumb.jpg.427b0c0ed2fc8cd0a15d140e9cacd2ad.jpg

After this i fit the aerocatches on the front for extra safety.

9999999999.thumb.jpg.2598e899b7a0a5bd2b19521bdcd1c58e.jpg

 

After this i cut and threaded the rear reversing camera so i wouldn't have to muck around later 

99999999999999.thumb.jpg.52c73be77acb6613df51c473ca5145e5.jpg

Then it was time to put the freshly painted exhaust shields, exhaust hanger bracket and rear tow hook back on.

999999999999.thumb.jpg.9d57ab9c9af1419174744d4772be1fb5.jpg9999999999999.thumb.jpg.2a7c4d377fa1836512f4aac24270b721.jpg999999999999999.thumb.jpg.52bbc733af00681ac6aa5bd2698eafbf.jpg

 

999999999999999999.thumb.jpg.8b0caf74c62bc9eed7c121c872b38973.jpg

99999999999.thumb.jpg.c4507eac1b8fb2c1f212a9876515fa6a.jpg

That's it as of today.

 

I plan to get the rear bumper, rear lights, fuel cap, third brake light, aerial, door handles and wing mirrors fitted at the weekend coming up ready for glass to go back in on monday.  

 

Edited by tayr (see edit history)
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5 hours ago, tayr said:

So picked the car up on Friday and started putting some bits back together. I've booked the glass to go back in on the 18th of this month

9.thumb.jpg.5d711fa6d6a68fed6cd99b58ead2835f.jpg

999.thumb.jpg.7aead4aa3c9a7550ecfef57698594ca0.jpg

Firstly, i put the freshly painted crash bar back in, threaded the light wiring back through and got the rear hatch and struts back in place.

9999.thumb.jpg.e11acd837bde77ae892d516be50c84f8.jpg

99999.thumb.jpg.a3d5f1926baca5834f485efdd7cb1035.jpg

After this i got the TRD Spoiler mounted and put the rear toyota badge on along with the de-wiper bung

999999.thumb.jpg.66b8d1203d0b2f11302525481c8c8575.jpg9999999.thumb.jpg.d6ae257b57dde3943647577355f9d306.jpg99999999.thumb.jpg.427b0c0ed2fc8cd0a15d140e9cacd2ad.jpg

After this i fit the aerocatches on the front for extra safety.

9999999999.thumb.jpg.2598e899b7a0a5bd2b19521bdcd1c58e.jpg

 

After this i cut and threaded the rear reversing camera so i wouldn't have to muck around later 

99999999999999.thumb.jpg.52c73be77acb6613df51c473ca5145e5.jpg

Then it was time to put the freshly painted exhaust shields, exhaust hanger bracket and rear tow hook back on.

999999999999.thumb.jpg.9d57ab9c9af1419174744d4772be1fb5.jpg9999999999999.thumb.jpg.2a7c4d377fa1836512f4aac24270b721.jpg999999999999999.thumb.jpg.52bbc733af00681ac6aa5bd2698eafbf.jpg

 

999999999999999999.thumb.jpg.8b0caf74c62bc9eed7c121c872b38973.jpg

99999999999.thumb.jpg.c4507eac1b8fb2c1f212a9876515fa6a.jpg

That's it as of today.

 

I plan to get the rear bumper, rear lights, fuel cap, third brake light, aerial, door handles and wing mirrors fitted at the weekend coming up ready for glass to go back in on monday.  

 

Hi mate.

All coming along nicely. Nice progress and great to have a date booked for the glass to go back in. If it’s anything like mine, that was a major turning point. Everything seemed to go back together pretty quickly after that. 
 

Looks like a nice job on the paint, you pleased with it? 🙂 

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