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Help needed: after single turbo conversion it’s cutting out...


Crash Bandicoot

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Hi all! Looking for some help/advice.

 

I’ll start with my setup:

J spec 1997 switchover facelift 6speed Manual from factory.

So has the non vvti engine but facelift clocks etc.

 

I’ve just completed a hks t04z single turbo conversion:

Hks t04z turbo

Hks manifold

Hks 3.5” downpipe

Hks gt2 wastegate

Blitz dual solenoid boost controller

Sard 800cc drop in injectors

Bosch 044 fuel pump

New fuel filter

Fuel pulsation damper bypass

Apexi 3 bar map sensor

Apexi power F.C. standalone ecu

Defi racer egt gauge (plugged in on turbo exhaust housing)

Defi racer boost gauge

Defi oil pressure gauge

Aem uego wideband

 

I removed the hks fcd while doing the conversion.

 

It has a turbo timer I haven’t played with.

 

It has an alarm system (that has never worked) never played with.

 

I have ordered a fpr to monitor the fuel pressure (it sounds pretty loud at the stock fuel rail, almost as if there’s air disturbance inside).

 

The oem lambda sensor that comes out from under the driver footwell has never been fitted since I have owned the car.

 

It has both 1st and 2nd decats since I’ve owned it.

 

It ran perfectly before the single conversion and I carried out a compression test before the conversion which came back with solid results.

 

I fully charged the battery today and did a data init. On the apexi power F.C. hand controller, so it could run the “self learn” process and set itself a base map

 

Here’s what happened:

 

Oil pressure sits at 6bar when cold, and slowly drops to nearer 2 as it warms up. I did a data initiate before anything and then started it with no changes to the boost controller settings or injector settings as I read online to let it self learn first without changing anything. It ran for about 11 minutes to warm up and worked it way through these revs, started at about 1100 for about 30 seconds-1 minute, then went up to 1500rpm for about 3 minutes and gradually dropped itself down to 700rpm over the remaining 6-7 mins and when the hand controller was showing between 680-720rpm it decided to die again.

 

Now I don’t know if that is a failed self learn because it cut out or what so I went to start it again and it fires then cuts out. So I started it with a little throttle and it stays running until I let the throttle off and it cuts out again.

 

I’ve ordered a fpr but it’s not turning up until the 19th. So I won’t know if it’s fuel pressure related until then.

 

I’m just surprised that it runs good until it’s warm and then decides to play up.

 

Any ideas?

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