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The mkiv Supra Owners Club

Weird HID light issue - Ballasts?


Big Mark

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I've now had this happen 4-5 times over the last 2 months where one of the HID headlights doesn't work, but if I turn them off and back on again it will work again.

 

Mostly been the nearside but offside has done it to.

 

Is this a sign of the ballasts being on the way out? I did swap the HIS bulbs a couple of months back, is it worth me swapping these back?

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  • 4 weeks later...
My passenger side one totally died yesterday, wouldn't come on at all, yet was working perfectly the day before and again this morning.

 

But I replaced the ballasts this morning with new ones so hopefully problem gone for good now.

 

Old wiring and connectors can cause problems with HID lights, the ballasts need a certain voltage to fire up the bulbs, if the voltage is low it can cause the bulbs to flicker or not light at all. I had the same problem with mine so got the ballasts wired directly to the battery via a relay, if you do a search on eBay or Amazon for 'HID relay harness' you'll find plug and play harnesses available.

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What exactly did you do, replace ballasts or wire directly to battery via relay?

 

Lucky for me it was a plug and play kit so I just took them out and plugged the bulbs right in. Looks like there's been some chopping though am going to have to take a look and make sure I can wire the side lights etc back in. Definitely something to check.

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To test if the ballast is working connect it directly to the battery with the engine running. If it is working but you still have problems when it's connected to the wiring loom then a relay harness should cure the problem.

 

That wouldn't of worked as mine works fine sometime and not at other times for no reason at all. Now that I've replaced them I'll see how they are and if I still have problems I'll get the relay harness kit.

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The wiring is probably very old and not allowing enough current/voltage, when it happens take readings with a Multi-meter of the voltage and the current (remember to put this in the circuit correctly though :p) and then do the same when its working as you think they should.

To me this is what i would do as working then not then working sounds like a intermittent fault and could only be the wiring, the ballasts, or the HIDs them self.

Its worth a try if you have a Multi-meter as its free.

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I find if you leave turning the lights on for a few second after starting the car I don't have the failure to ignite problem whereas, it can occur if the lights are switched on right after starting. So, I'm assuming it takes the Ballast a second or two to hit charge after a big hit on the battery starting. Just try delaying the switch on after car ignition to see if that helps.

Edited by rider (see edit history)
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I find if you leave turning the lights on for a few second after starting the car I don't have the failure to ignite problem whereas, it can occur if the lights are switched on right after starting. So, I'm assuming it takes the Ballast a second or two to hit charge after a big hit on the battery starting. Just try delaying the switch on after car ignition to see if that helps.

 

Nope. The old ballast totally died, wouldn't come at all for a whole day. Every time I stopped in stationary traffic I was turning the lights off and on to see if it would work but didn't. Hence why I changed the ballasts at the weekend.

Edited by Big Mark (see edit history)
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  • 2 weeks later...

Mark I had the same issues. My old ballasts lasted about 3 years. I believe the earlier ballasts put out a DC current. The modern one's which are a lot slimmer put out an AC current, which is better for the bulbs, as even wear takes place at each end of the bulbs which also helps in starting the arc. I paid about 13 quid for a replacement slim ballast. Since changing to the AC ballasts I have noticed that I don't get any flickering in the light.

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