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The mkiv Supra Owners Club

Polishing Conrods


Noz

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Porsche factory used to do it back in the day on there race car rods. Just from half way down the main body of the rod to the little end. Think it was to do with surface blemishes causing cracks. I suppose today's forging methods are better than the 60s 70s and it's not required.

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Polishing things like con rods etc was mainly done to help strengthen, and remove any stress risers, IE casting marks etc, with con rods it was usually done on the front and rear faces, and not the sides, the trouble with polishing is that it also needs to be stress relived afterwords, as the actual polishing imparts stress of its own, so the usual format was to then shot or bead blast the surface afterwords.

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Yea a radius would definitely reduce chances of cracking spreading the stress :) I'll have to see what they are like when I take them out. Can't wait to get on with this summer :)

 

I'll probably just leave them if they seem ok without any obviously issues. No point in mucking about with the surface too much if I can help it, thought I'd ask though.

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Polishing things like con rods etc was mainly done to help strengthen, and remove any stress risers, IE casting marks etc, with con rods it was usually done on the front and rear faces, and not the sides, the trouble with polishing is that it also needs to be stress relived afterwords, as the actual polishing imparts stress of its own, so the usual format was to then shot or bead blast the surface afterwords.

 

Shot blasting can improve the fatige life of a stressed part like a rod. It pits a small amount of compressive stress into the surface, which must first be overcome by any tensile stress before the suafeca material can be "stretched". Its like a chaep alternative to fillet rolling on a crankshaft.

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I didn't do anything to them, that's how they come new. The polished bits are the bits where the tension and compression stresses are the greatest. The black coating is some sort of special graphited impregnation, as Ti galls against normal steel, so the coating stops material transfer. Unless your engine is going to turn a lot of revs there's probably no point, and if it IS going to run high revs you need some decent aftermarket steel rods, IMO.

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I work with all sorts of different metals, and didn't know Ti galls on normal steel. Good piece of information there for future product design considerations!

 

What do you class as alot of rev's? I was hoping for 272 duration cams so not going to need anything silly with the power band.

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My aim was to just use TT pistons with just the other NA internals with uprated bearings. I've seen alot of 600hp builds with stock internals, so I was hoping I wouldn't need uprated rods. Jamesy had 800 on his at high boost, though 500 on low boost, what would you recommend for a 700hp build high boost?

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It's no good using TT pistons without adding oil squirters. the crown design is such it needs the gallery oil cooling. I would want to use a steel carank and rods at that sort of BHP. I have all steel internals in my RB26 and still keep below 650 BHP. A 700 BHP 3 litre will be a high maintenance beast, it's a huge amount of power from a road car based engine of that capacity. Others will disagree, but if you intend to use that sort of power on track it may prove unreliable without proper intrnals. 700 BHP on the road will make for a dreaful car with a lousy torque curve. A reliable 500 BHP with a decent torque curve will be much nicer, IMHO.

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