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My S14a 200sx


RobD

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Bought this back in January, was planning to keep it after I built it but was offered my old supra back so it's going to be sold after its built up, so thought I'd give it a build thread on here to give it a send of as I probably won't drive it much after! :D

 

So, I bought it as a shell originally, then found out the owner also had an engine that 'supposedly' was built by a trader on the SXOC! For one thing and another I don't think I'll be using there services much ( more on this later!).

 

Anyway, the car itself is a R plate uk spec manual in sapphire blue, it has done circa 55k and has next to no rust! For anyone that doesn't know about these cars, they tend to rot out badly, but this has been kept well it has to be said!

 

Mods when I bought it consisted of the following...

 

Apex cat back exhaust ( nearly new )

Apex FMIC ( nearly new )

Walton fuel pump

Apex lowering springs

Front braided lines

 

Engine

 

Head:

 

Skimmed

Chemically cleaned

Genuine Nissan valve guides

Genuine Nissan VSS

Valves lapped and cleaned

Pressure tester

 

Block

 

Skimmed

Pistons cleaned checked and balanced

Light hone

New piston rings

Uprated main bearings

Uprated con rod bearings

Crank cleaned and checked

New oil pump

New water pump

5.0 baffled sump

 

When I picked it up it'd been stood for the best part of 2 years! The engine was oiled and covered and turned by hand to stop it seizing etc every so often, the car itself was garaged.

 

Pics when I went to see it...

 

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As you can see, it needed some love but it's not a lot of work as the pics suggest!

 

So, me and a few mates went up with a trailer to get it in January, and what with one thing and another I just didn't get time to work on it until the last couple of weeks on my days off, but finally managed to get some hours on it.

 

First up, call me paranoid but when someone says something's fitted I need to make sure 100% that it is, it seems this time my paranoia paid off as I found a fair few things that needed attention!

 

So the engine goes onto an engine stand and I begin to strip ( block and head were separated just to point out).

 

Started out really well just by draining the oil and beginning to remove the baffled sump, I noticed it had been leaking and the root cause turned out to be a sheered bolt going through the sump into the upper sump! :( so I carry on removing parts, and finally came to the main bearings, supposedly uprated bearings, they turn out to be genuine Nissan bearings HEAVILY scored! Luckily the crank was untouch thank god! Thank god I decided to strip otherwise it would've cost a fortune further down the line!

 

Stripped block...

 

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I gave the head a quick look over to find an exhaust stud had completely ripped out of the head, so badly that a heli-coil wasn't going to touch it, to fix it it was sent to a machine shop where they had to open the hole up more then weld directly into the hole to build it up then drill and retap it, luckily it didn't cost a lot but still shouldn't of been a problem!

 

Stripped stud...

 

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So I decided to go and by some hardware...

 

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ARP Head Studs

ARP Main Cap Studs

ARP Con Rod Bolts

ACL Main Bearings

ACL Con Rod Bearings

ACL Thrust Washers

HKS 1.2mm Metal Headgasket

Genuine Nissan Full Gasket Kit

 

Now to build it back up...

 

Mains in...

 

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Main caps crank ladder and ARP studs in...

 

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Pistons back in and head gasket on...

 

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Went to install the head but thought I'd bleed the lash adjusters first, this turned into a nightmare! They were solid in the head, 2 years of conjuled oil in and around them and it's left me with a head ache to deal with :(

 

Managed to get a few out but in the end, mocked up a home made slide hammer and welded the tip to the adjuster, after a few hours of messing around this was the end result...

 

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But now that was sorted the head can go back on...

 

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Rocker arms in...

 

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Cams, chain and oil sprinklers in...

 

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And how it currently is sitting...

 

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Tomorrow I've got to put on the baffles and oil pick up, then both parts of the sumps, sort a bolt in the cam cover that's sheered ( yes another!) refit the cam cover then inlet and turbo and it's ready to go back in!

 

Other mods ive bought are...

 

Stage 1 exedy organic clutch

3" turbo elbow and down pipe

3" decat pipe

Apex tubular manifold

T28r DBB turbo

Rays forged 350z 18" alloys

Dip HID's

LED side lights

8 ball gear knob ;)

Apex short shifter

 

 

I'm hopefully going to have it on the road tail end of Sunday if not Monday! :D

 

For sale Tuesday ready for the supra to return! :D I want to give it one day of my ownership on the road without being up for sale :)

 

Thanks for reading, I'll update tomorrow with more pics :)

 

Rob

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Well managed to get the cam cover on, went to clean up the sump ready to refit and saw a hairline crack in it! Now in Chelmsford picking a new one up! Built previously by an absolute pikey!

 

Managed to get the front mount and bumper/lights on before I left...

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Sitting a bit high at the moment as the engine is obviously out, hopefully it'll sit nicer once it's in!

 

That's all I can do today now as itll be gone 5 by the time I'm back and I'm out on the lash tonight! :D

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Well I've been having a right nightmare with this, seems like the ARP Main Stud Kit I was sent was labelled up wrong! As I was installing the upper sump I found that the sump wasnt sitting correctly, it was pivoting on the stud, took them all the nuts off and made sure there wasn't any movement in the studs themselves which there wasn't, retorqued them, still the same problem! Removed all the studs and caps and checked again that there wasn't anything in stud bores, run a tap down it, still didn't sit right! :(

 

So I'm going to have to wait until another set turns up and hopefully they'll be ok! :(

 

Managed to get the front end on though, from this...

 

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To this...

 

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List of things to do...

 

Fit new ARP main stud kit

Fit inlet plenum and runners

Fit fuel rail and injectors

Fit coil packs and loom

Fit injector loom

Fit turbo to the manifold

Fit manifold

Fit engine to the car

Fit 3" turbo elbow

Fit 3" downpipe

Fit 3" decat (345mm)

Fit Apex short shifter

Start the engine :D

Fit new wheels

Change brake fluid and clutch fluid

Swap insurance

Take it for an MOT

Get tax

500 mile run in ( with a oil change every 100miles)

Sell it! :D

 

So not a lot to do now! Seems like a lot but it justa needs a good day or two at it now, once the sumps are on then the nightmares are hopefully over! ( he says...)

 

:)

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I totally forgot to update this, thanks for the reminder! :D

 

Well, turns out with a RWD SR20DET, ARP main studs WILL foul on the upper sump! To cure this, you have to cut your lovely £100+ studs with a grinder to fit them! :( so very unhappily, I took a grinder to them, it needed about 2-3mm of 3 of the studs to make the upper sump fit, but now it's flush with the block so all good.

 

So, ARP main studs, upper and lower parts of the sump all back on, sorry to say though I didn't get any pics as I just wanted to get it together, the turbo/manifold is attached, all the inlet is on also!

 

I just need to reinstall the cam cover again as I wasn't happy with a bolt that had gone in so I retapped the hole, just needs the cover on, clutch on and it's ready to go into the car! So looking at an hours work give or take a cup of tea and about 2-3 hours fitting it back into the car and she should be running! :D

 

Planning on getting this wrapped up on Saturday, still can't drive it though as I need to sort out insurance now! I sold my last car in February but kept up the repayments not to loose half a years NCB, only to phone them up last weekend to be told that they won't insure me on the 200 as I was under 25! So now trying to sort out insurance, just so I can tax it really and run it in as I'm hoping it'll be sold there after :)

 

I'll get pictures of the engine as it sits now when I go down Saturday, hopefully a start up video also :)

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Around 260bhp I'd imagine, to get the most of out of the mods it's already got ideally it needs a boost controller and a H-Dev stage 1a chip, which should see it around 290bhp, but weighing as much as they do, it'll be very quick at 260bhp I'd imagine, my mates s14a before he went holset was around 300 and that felt very fast indeed! :D

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