Kev_A Posted September 20, 2009 Share Posted September 20, 2009 Got a link to the Egay alloy? Link to comment Share on other sites More sharing options...
jevansio Posted September 20, 2009 Author Share Posted September 20, 2009 I don't bud, I bought it ages ago, I'll look on the docs I got with it tomorrow to get a name Link to comment Share on other sites More sharing options...
heckler Posted September 20, 2009 Share Posted September 20, 2009 Got a link to the Egay alloy? Link to comment Share on other sites More sharing options...
jevansio Posted September 21, 2009 Author Share Posted September 21, 2009 (edited) The seller was called ForwardMetals, the sheet was 1m x 1m x 1.2mm (although you could maybe get away with 1m x 50cm), digging a link out now. Any of these depending on size (http://shop.ebay.co.uk/forwardmetals/m.html?_nkw=+aluminium+sheet&_sacat=0&_trksid=p3911.m270.l1313&_odkw=1.2+aluminium+sheet&_osacat=0) 1.2mm seems to be a good thickness to cut yet retain it's shape, I'd guess I'd start to struggle to cut 1.5mm, any thinner & it may need support to retain it's shape. I used 0.5mm on the last one I made & that would be too thin without support, but was very easy to cut Edited September 21, 2009 by jevansio (see edit history) Link to comment Share on other sites More sharing options...
dandan Posted September 21, 2009 Share Posted September 21, 2009 Nice job Jay. Are you planning to paint those bits or leave them in Ali for the moment? (Sorry if you already mentioned that somewhere!) Link to comment Share on other sites More sharing options...
jevansio Posted September 21, 2009 Author Share Posted September 21, 2009 Probably will leave it Dan, it's less hassle, it'd just get chipped if I painted it, Link to comment Share on other sites More sharing options...
JustGav Posted September 21, 2009 Share Posted September 21, 2009 I know somewhere local to me which does sheet metal supplies if you ever want it. Link to comment Share on other sites More sharing options...
heckler Posted September 21, 2009 Share Posted September 21, 2009 I know somewhere local to me which does sheet metal supplies if you ever want it. nice one gav Link to comment Share on other sites More sharing options...
jevansio Posted September 25, 2009 Author Share Posted September 25, 2009 Finished this little job off tonight by securing the ducting to the cooler. I was going to epoxy glue tabs on the cooler & then bolt the ducting to them, but decided the ducting would never need removing so just rivited it straight to it using some ally strips. Did 2 on the top & 2 on the bottom, it holds it very securely, although not air tight, it's good enough I imagine. Link to comment Share on other sites More sharing options...
jon5698 Posted September 25, 2009 Share Posted September 25, 2009 Looking good Jay, could you not use some clear silicone around the edges to get it air tight? Link to comment Share on other sites More sharing options...
jevansio Posted September 25, 2009 Author Share Posted September 25, 2009 Looking good Jay, could you not use some clear silicone around the edges to get it air tight? Maybe, I don't think it'll be an issue TBH, as long as the majority of air is passing through the cooler I don't think a 100% airtight seal will make that much of a difference over the tiny gap. If there is any issue the 1st thing I'll probably do is add a couple more straps with the unit off the car so I can get in better Link to comment Share on other sites More sharing options...
Guest blueangel Posted September 25, 2009 Share Posted September 25, 2009 awsome idea and write up i'll be having a go myself for sure:) Link to comment Share on other sites More sharing options...
jon5698 Posted September 25, 2009 Share Posted September 25, 2009 I don't think it will make much difference either mate, it is going to be getting a lot more air than it was without the ducting. Link to comment Share on other sites More sharing options...
michel lane Posted September 25, 2009 Share Posted September 25, 2009 bloody amazing job JAY !! ....can i use your template ? Link to comment Share on other sites More sharing options...
jevansio Posted September 25, 2009 Author Share Posted September 25, 2009 I'll bring it over when I come with Hodge Link to comment Share on other sites More sharing options...
Geo Posted September 25, 2009 Share Posted September 25, 2009 Been Following this thread dude, great read. Do you think this will make a huge difference to your Temps?? Link to comment Share on other sites More sharing options...
jevansio Posted September 25, 2009 Author Share Posted September 25, 2009 Cheers George, I don't know bud, but I figure it's gotta help and it may also help getting more air over my rad as at the mo that 5" thick core must be pushing some air out the way, I may put some ducting in place for the rad too Link to comment Share on other sites More sharing options...
Geo Posted September 25, 2009 Share Posted September 25, 2009 Cheers George, I don't know bud, but I figure it's gotta help and it may also help getting more air over my rad as at the mo that 5" thick core must be pushing some air out the way, I may put some ducting in place for the rad too Did you take a note of temps before hand and then well after your done, after a good spirited drive?? Might follow suit if the readings are good?? Link to comment Share on other sites More sharing options...
jevansio Posted September 25, 2009 Author Share Posted September 25, 2009 I didn't bud, the car ain't running at the mo Link to comment Share on other sites More sharing options...
Lee P Posted September 25, 2009 Share Posted September 25, 2009 Great job Jay, nicely done mate Link to comment Share on other sites More sharing options...
Kirk Posted September 25, 2009 Share Posted September 25, 2009 now that looks realy good mate! you could get it air tight if you invested in some of that foam strips from BnQ although if your happy with it then it isnt needed Link to comment Share on other sites More sharing options...
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