So... I had this crazy idea. If I relocate the battery, and had 2 headlight intakes, I could supply my single turbo filter with more air... sorted...
BUT... problem I have with my current headlight intake is I can't use it at night... ooops.
There may not be an actual requirement to use both headlights, but I need a new product. And over the winter I'm hoping to finished the pre-facelight rear lights Im working on but want to start something new.
The concept: to have 2x headlight intakes, with a large intake cone for maximum air volume while being able to drive at night.
Solution:
relocate the dipped beam unit in the headlight to the current fog light position.
Sand the lines from inside the glass to allow for maximum equal coverage per beam.
Keep beams level. Remove side light unit, fog light unit and main beam unit.
With dipped beam unit being relocated into fog light area, the remaining area can be used for a fibreglass intake, which should be equal both sides.
Initial idea problems:
Keeping beam equal, level and supporting dipped beam unit in headlight.
Unsure what to put on the headlight on the transition line of lense-> fibreglass.
How much of the lense to leave to allow full range of light, while using as much as possible for an intake per unit.
Air direction after being fed into engine bay; battery relocation will be required, and ducting will be required for passenger side headlight.
Colour coded intake, or different colour code to car.
Brackets to be made for headlight construction; should be able to design something from sheet metal to ensure both units are supported well, and have exactly the same funnel per unit.
Do I spray the units myself, or send them away for professional spraying.
Things to consider from peoples comments on previous headlight unit:
[*]Larger intake for more air
[*]Use mesh for intake construction
[*]Reduce weight (reduce materials required - mesh / moulded fibreglass instead of filling materials)
I am doing this project to design and make something different and because headlight intakes have such a tiny range in the market, pretty much anything custom done to a headlight makes it unique.
It might look aweful... it might make NO difference to performance... but thats not the point. It will help air flow slightly, and even if it doesn't, the idea and concept gives me something to keep me off the streets I made a build thread of my headlight after production, but this time I want to make it before so I can update it.
Stu kindly gave me these set of headlights (thanks mate, your a true legend), so they are in help of some noz love at this point. But this only raises the bar for me, as if I had perfect condition headlights, this would be easier.
Here are the first photos of the headlights, I will update pics as I work on these units. I will be hoping to split them sometime next week...